Why Grenfell Tower Burned: Regulators Put Cost Before Safety

Promising to cut “red tape,” business-friendly politicians evidently judged that cost concerns outweighed the risks of allowing flammable materials to be used in facades. Builders in Britain were allowed to wrap residential apartment towers — perhaps several hundred of them — from top to bottom in highly flammable materials, a practice forbidden in the United States and many European countries. And companies did not hesitate to supply the British market.

.. panels known as cladding and sold as Reynobond PE, consisted of two sheets of aluminum that sandwich a combustible core of polyethylene. It was produced by the American manufacturing giant Alcoa, which was renamed Arconic after a reorganization last year.

Arconic has marketed the flammable facades in Britain for years, even as it has adjusted its pitch elsewhere.

.. Flames in an ordinary fire burst out of windows, moving from the inside out. Grenfell Tower burned in reverse, moving inward from the building’s exterior. The flames quickly tore upward in streaks through the facade, filling apartments with toxic black smoke. Torrents of orange and red branched out of the first streaks and shot upward. The flames encased the building in a cylinder of fire.

“I have never seen such a phenomenal fire, a building engulfed top to bottom in flames,” Dany Cotton, the London fire commissioner, said later that day. More than 200 firefighters battled the blaze. They brought 40 fire engines and other vehicles.

.. “Committing hundreds of my firefighters into a building that at points looked like it couldn’t possibly stand up due to the level of fire — I actually felt physically sick with anxiety about what was happening,” Ms. Cotton added. But the firefighters went in.

.. an architectural style known as Brutalism, and the original concrete structure, built without cladding, was designed to contain a fire in one apartment long enough for firefighters to prevent it from spreading very far. But the building’s floor plan gives a picture of what happened. Refrigerators in most apartments appear to have been positioned against an exterior wall, next to a window and just a few inches from the cladding installed in the renovation.

When the refrigerator on the fourth floor burst into flames, the fire ignited the flammable cladding and shot up the side of the building.

.. The first well-known use of aluminum cladding on a high-rise was on the Alcoa Building, in Pittsburgh, erected as the manufacturer’s headquarters. Makers of cladding promoted it as both aesthetically striking and energy-efficient, because the aluminum surface reflects back heat and light. Demand for cladding surged with rising fuel costs and concerns about global warming

.. No aluminum cladding made with pure polyethylene — the type used at Grenfell Tower — has ever passed the test

.. The aluminum sandwiching always failed in the heat of a fire, exposing the flammable filling. And the air gap between the cladding and the insulation could act as a chimney, intensifying the fire and sucking flames up the side of a building.

.. As a result, American building codes have effectively banned flammable cladding in high-rises for nearly two decades.

.. British schoolchildren study the Great Fire of London, in 1666, the way American pupils might learn about the Boston Tea Party or the first Thanksgiving.

.. London’s original great fire leapt across wooden buildings. And since then, British building codes have focused primarily on the principle of stopping the spread of flames between buildings or, within larger structures, between units.

With fire prevention in Britain, “you put all your eggs in one basket,”

.. London’s original great fire leapt across wooden buildings. And since then, British building codes have focused primarily on the principle of stopping the spread of flames between buildings or, within larger structures, between units.

With fire prevention in Britain, “you put all your eggs in one basket,”

.. London’s original great fire leapt across wooden buildings. And since then, British building codes have focused primarily on the principle of stopping the spread of flames between buildings or, within larger structures, between units.

With fire prevention in Britain, “you put all your eggs in one basket,”

.. shifted instead to a system of self-policing.

.. In 2014, the Fire Protection Research Foundation, an organization in the United States, counted 20 major high-rise fires involving cladding. In at least a half-dozen — in France, Dubai, South Korea, the United States and elsewhere — the same type of panels installed at Grenfell Tower caught fire. A 2014 fire in Melbourne, Australia, resulted in multiple investigations into the dangers of combustible cladding. Another fire broke out in Dubai, around a 60-story skyscraper, on New Year’s Eve of 2015, and yet another, around a 70-story skyscraper there, this April.

But in Britain, still no changes were made. “The construction industry appears to be stronger and more powerful than the safety lobby,”

.. The organization had promised residents of Grenfell Tower that the renovation last year would improve both insulation and fire safety.

.. The cladding itself was produced by Arconic, an industry titan whose chief executive recently stepped down after an unusual public battle with an activist shareholder.

.. “As soon as the building is higher than the firefighters’ ladders, it has to be conceived with an incombustible material,” a caption says.